Saturday, April 22, 2017

Busy spring projects

One down and 4 to go on the St Francis bird feeders. Have all the parts painted and ready to go. Also have to get the ropes and tie the monks knot. Then these are done.

Now moving on the the Madison bridge project. Have been in touch with the people that are doing this project for the May 19 - 21 Timber Frame Guild conference this year. Have built a scale model to test out some of the assembly sequences.

This model is a little over 9' long and made out of 2x2's The real walking bridge will be 90' long and made out of 6x6 Larch Pine. 2700 board feet of timber and weighing over 10,000 lbs. Darren Watson, from newenergyworks.com is organizing the build. The wood has been cut and machined and brackets fabricated. Everything will be brought to Madison and we will start assembling the bridge on Friday the 19th and have it up Saturday. Then on Sunday we will disassemble it! If you are going to be in the area stop in to the Edgewater Hotel in downtown Madison, WI and have a look. This is really going to be something.

Sunday, April 2, 2017

Latrobe Bateman Walking Bridge model

Well with the Timber Framers Guild 2017 convention right around the corner (May 19-21). And being that this year it will be held in Madison, WI (at the Edgewater Hotel). I have a peaked interest in attending this event to help in the construction of a 95 foot long walking bridge on site during the convention.

Sorry for the vertical formatting of the picture. Rotating pictures is one of my many shortfalls.

I have made contact with the TFG about this project and they passed my name along to Johnathan Orpin of New Energy Works and he got back to me with some information. In the mean time I decided to reverse engineer the bridge from the picture to see if I could better understand the bridges design and construction.

I decided to use soda straws and hot glue to construct a model. My first attempt was, shall I say, an enlightening challenge to say the least. The picture proved to be a bit of an optical illusion because of the 3/4 angle it was shot at. Good for selling a used car but not for getting design construction details. After some trial and error I had the basic concept and design of the bridge figured out. I went to work with my calculator and made a CAD drawing that was at a 1:12 scale. Keeping in mind the head clearance heights that would be needed I made the base of the main section (a three sided tower) 12 feet and then tapered it down to 8 feet two sections down. Keeping this all in proportion was the task.

Here is the 1:12 layout for the main tower section.

Soda straws were then pinned down and hot glued together. I learned that low temp glue worked best for this as the high temp glue took forever to cool down and burnt my fingers! One side down and two more to go.

The two sides of the main tower have diagonal bracing. The bottom panels in the real bridge will have cables running at diagonals. Another main tower is made just like this one and both will be angled up at 30 degrees to attach to a base. Each base is made up of a 4 sided equilateral pyramid. The intersection of the pyramid base and three sided tower is very interesting and I believe key to the design.




I took some pictures of the model from several sides to provide more insight into the design of the bridge. The walking surface touches the bridge at both ends and supported by rods coming up from the two cross pieces between each end. In the original picture I could see no connection between each side except at the top piece and the horizontal walking surface between the two halves. I believe having pieces here would increase stability.

Just for fun I had this poseable figure and thought it would give some perspective on head clearances and slope of the bridge incline. About 4 inches per foot, pretty steep and not ADA compliant. My model is only 54 inches long. If the real bridge is 95 feet long I would have to make the equaliteral pyrimiad much larger. Almost double? This will require some more thought and drawing. To be continued ...



Tuesday, February 28, 2017

St. Francis Bird Feeder Project

Well the repair of the Enertech 1800 wind generator got put on hold for the winter. Gave it a pretty good shot when we got a couple of warm days but decided to wait until I could count on two good warm days in a row before I did the job.

In the mean time I have been busy working on making 5 St. Francis bird feeders like this.
Each one of these is made from fine, weather resistant, Cedar wood. The figure consists of 30 individual parts. Many of the pieces that make up the body and head have compound miter joints to help give it a natural shape. The feet, hands and face are hand carved and painted. A small hand carved, painted Finch, Cardinal and Bluebird will also be attached to each finished feeder simulating wildlife coming for food that can be placed on the tray or plate.

All of the Cedar is rough on one side and smooth on the other. This must be kept in mind when cutting the tapers that form the sides and front of any parts. Rough side of the wood must be kept out for appearance. After cutting, the edges were then rounded over on the shaper. The hole in the top piece matches one in the bottom piece. This for mounting over a steel fence post to keep it from tipping over when displayed outside.


The robe side pleats were added next. The assembly process went smoothly. The side pleats are made from the body side taper cut offs! You can see that the front and back pleat has also been added to the bodies.


Assembly of the heads was the next task. Again having layed out the mitered, tapered, routered and drilled pieces made the process go smoothly.


 The head is only placed here for the picture. Heads, collars, trim and arms will not be assembled until they are stained or painted. Since my shop is not heated I will have to wait until the weather warms up. So this will be it for awhile.

If you have time on your hands and an interest in Duct Tape you might want to click on the link below and check out the World Duct Tape Collection. Another one of my side interests. Enjoy!
ducttape2thefuture.blogspot.com